一、現代工業的(de)(de)(de)發展已(yi)出現越(yue)來(lai)越(yue)多的(de)(de)(de)綜合(he)型大項(xiang)目,要求(qiu)對從(cong)設計到(dao)(dao)生(sheng)產的(de)(de)(de)整(zheng)個過程盒(he)全(quan)部環(huan)(huan)節所組成網(wang)絡(luo)的(de)(de)(de)物質(zhi)流(liu)、信(xin)(xin)息(xi)流(liu)、資金流(liu)進行綜合(he)控制(zhi)(zhi),使預(yu)測(ce)分(fen)(fen)析、運行工況、設備狀態、能源利用(yong)、經(jing)濟效益和(he)(he)故(gu)障處(chu)理都在優(you)化、合(he)理的(de)(de)(de)狀態。在自動(dong)化技(ji)術(shu)(shu)(shu)、信(xin)(xin)息(xi)技(ji)術(shu)(shu)(shu)與(yu)(yu)各種(zhong)生(sheng)產技(ji)術(shu)(shu)(shu)基(ji)礎上(shang),由(you)工業計算(suan)機系(xi)(xi)統(tong)將工廠(chang)全(quan)部生(sheng)產活動(dong)所需(xu)的(de)(de)(de)信(xin)(xin)息(xi)與(yu)(yu)各分(fen)(fen)散(san)(san)的(de)(de)(de)自動(dong)化系(xi)(xi)統(tong)有機集(ji)(ji)成起來(lai),構成一個能適應生(sheng)產環(huan)(huan)境不(bu)確定性(xing)與(yu)(yu)市(shi)場需(xu)求(qiu)多變性(xing)的(de)(de)(de)柔性(xing)智能生(sheng)產系(xi)(xi)統(tong),例如以(yi)離散(san)(san)事(shi)件為特征的(de)(de)(de)計算(suan)機集(ji)(ji)成制(zhi)(zhi)造系(xi)(xi)統(tong)CIMS。如圖3所示,CIMS系(xi)(xi)統(tong)由(you)以(yi)下(xia)幾(ji)方面(mian)組成,用(yong)成熟技(ji)術(shu)(shu)(shu)及(ji)產品,促進學(xue)科交叉(cha),從(cong)工業控制(zhi)(zhi)作為集(ji)(ji)成自動(dong)化的(de)(de)(de)基(ji)礎必須考(kao)(kao)慮到(dao)(dao)集(ji)(ji)成的(de)(de)(de)需(xu)求(qiu)與(yu)(yu)環(huan)(huan)境,包括計算(suan)機網(wang)絡(luo)和(he)(he)數據分(fen)(fen)系(xi)(xi)統(tong)NES和(he)(he)DBS,技(ji)術(shu)(shu)(shu)信(xin)(xin)息(xi)分(fen)(fen)系(xi)(xi)統(tong)TIS、制(zhi)(zhi)造自動(dong)化分(fen)(fen)系(xi)(xi)統(tong)MAS、質(zhi)量(liang)信(xin)(xin)息(xi)分(fen)(fen)系(xi)(xi)統(tong)QIS和(he)(he)管理信(xin)(xin)息(xi)分(fen)(fen)系(xi)(xi)統(tong)MIS等(deng)。衡量(liang)CIMS是否達到(dao)(dao)全(quan)面(mian)優(you)化要從(cong)及(ji)時性(xing)、高質(zhi)量(liang)、經(jing)濟性(xing)和(he)(he)環(huan)(huan)境保護方面(mian)綜合(he)考(kao)(kao)慮,實現從(cong)市(shi)場分(fen)(fen)析、產品設計、生(sheng)產制(zhi)(zhi)造到(dao)(dao)售后服務(wu)的(de)(de)(de)控制(zhi)(zhi)與(yu)(yu)管理的(de)(de)(de)集(ji)(ji)成。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工業集(ji)(ji)成(cheng)(cheng)(cheng)控(kong)制系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)將(jiang)不僅(jin)僅(jin)實(shi)現控(kong)制功(gong)能(neng),而必(bi)(bi)須(xu)考慮(lv)與(yu)(yu)設(she)計、管理決(jue)策(ce)等系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)的(de)(de)互聯(lian),實(shi)現信息的(de)(de)雙向共享和自動(dong)化(hua)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)的(de)(de)集(ji)(ji)成(cheng)(cheng)(cheng)。在系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)集(ji)(ji)成(cheng)(cheng)(cheng)中(zhong),人(ren)(ren)(ren)的(de)(de)因(yin)素必(bi)(bi)須(xu)要(yao)受到(dao)足夠重視,成(cheng)(cheng)(cheng)功(gong)的(de)(de)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)集(ji)(ji)成(cheng)(cheng)(cheng)往(wang)往(wang)是(shi)經(jing)營、技術與(yu)(yu)人(ren)(ren)(ren)的(de)(de)集(ji)(ji)成(cheng)(cheng)(cheng),在自動(dong)化(hua)與(yu)(yu)工控(kong)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)中(zhong),如何促(cu)進(jin)人(ren)(ren)(ren)機協作、協調與(yu)(yu)協同,使人(ren)(ren)(ren)的(de)(de)創(chuang)新性能(neng)更(geng)(geng)好發揮(hui)是(shi)人(ren)(ren)(ren)們關注的(de)(de)一個問題(ti)。要(yao)在生產中(zhong)發揮(hui)人(ren)(ren)(ren)的(de)(de)優勢(shi)作用,更(geng)(geng)要(yao)使工控(kong)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)便于集(ji)(ji)成(cheng)(cheng)(cheng),以(yi)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)集(ji)(ji)成(cheng)(cheng)(cheng)促(cu)進(jin)工控(kong)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)的(de)(de)發展。